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Product Flexibility
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100 - 188 micron thick polyester films, potentially capable of thinner or thicker if requested |
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Optical and photographic quality films |
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Clear to opaque films, in any color requested |
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Available in widths from 37" to 74" in rolls up to 60" in diameter |
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Extrusion and Stretching
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High capacity extrusion system |
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Dual stage resin filtration (can be tailored to meet varying customer demands) |
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Stretching capabilities for varying MD and TD orientations |
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Rib drafter for elimination of surface imperfections |
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Coating and Drying
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In-line aqueous coating, up to 2 coatings per side
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Automated delivery of solutions to ensure coating quality |
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Precision bead coating capabilities |
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Pre and post coating contact web cleaning |
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Extensive oven sections deliver a full range of drying conditions |
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Extensive oven shrinkage and adhesion control capabilities |
Web Handling and Conveyance
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Web static control |
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Tension and traction control |
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99.9% HEPA filtration on all air systems |
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Capable of handling varying core lengths, materials and diameters (6" or greater) |
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In-house slitting, packaging and shipment facilities |
Quality Testing
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Extensive use of Statistical Process Control, process data collection and analysis to ensure on-going quality |
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Automatic cross web thickness control (< 3.8 microns variability) |
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In-line optical density measurement and control |
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100% inspection using in-line laser scanning, capabilities to scan transparent to nearly opaque films |
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On demand in-line polar charge scanning |
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Full laboratory analytical capabilities on site including microscopy, color, thickness, coating uniformity, DSC, resistivity, density, haze, oven shrinkage |
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Product rewinding and offline inspection capabilities |
Expertise
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Extensive experience in extrusion, stretching, coating and conveyance technologies applied to your application to solve most technology challenges. |
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Six Sigma Certified Black Belts and Green Belts |
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In-house equipment and process design expertise |
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Utilize Carestream Healths in-house expertise to reduce process development time and deliver products to market faster. |
World-class Quality
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ISO 9000 and 14001 Certified |
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GMP |
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Rigorous Change Management Control |
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Six Sigma Quality Levels |
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