Energy Storage

Coating and Casting Energy Storage Products

Whether developing or manufacturing products for batteries, supercapacitors or fuel cells, Carestream Contract Manufacturing can add value to your energy storage systems.

We combine our precision coating expertise with analytical lab, small-scale pilot and production coater assets to reduce up-front investment costs and efficiently scale-up energy storage products to commercialization. We leverage our partnership with Polaris Battery Labs and our established relationships with substrate and chemical suppliers to help customers overcome common roadblocks to commercializing their inventions.

Energy Storage Coating and Casting Capabilities:

  • Precision 2-side lane coating
  • Long dryer/ovens
  • Slitting
  • Supply chain service to Asia
  • Membrane casting
  • Small-scale pilot
  • Analytical lab
  • On-site mixing of the slurries
  • High viscosity particle filled slurries in NMP
  • Thickness uniformity of ± 1% to 5%
  • Handling of thin foils
  • Multi-layer – addition of other layers in-line
  • Lamination
  • 100% automated optical inspection

Process Development Advantages:

  • Partnership with industry-leading consultant Polaris Battery Labs
  • Experience with multiple applications in the energy storage market
  • Product development and commercialization expertise
  • Established relationships with substrate and chemical suppliers

Custom Energy Storage Product Expertise:

  • Casting electrode materials
  • Casting and coating separators and membranes
  • Primed foils for specific electrode chemistries
  • Fuel cell membrane electrode assemblies (MEAs)

Carestream Energy Storage Coating Resources:

Carestream Contract Manufacturing successfully passed the CTIA Battery Certification Program, which validates a Lithium Ion battery’s compliance with the IEEE Standard for Rechargeable Batteries for Cellular Telephones (IEEE Std 1725™ – 2011) and the IEEE Standard for Rechargeable Batteries for Multi-Cell Mobile Computing Devices (IEEE Std 1625™ – 2008).

For more information, contact Robert Wildman to learn how Carestream can bring your energy storage products to commercial scale-up and manufacturing quantities.

Carestream Energy Storage Downloads:

Tollcoating Newsletter Signup